AJS Motorcycles

INDEX

Page 155

ABROAD, taking machine, 64 Absorber, shock, 5 Accident, what to do in case of, 58 Accumulators, care of, 152 Address, refusing, 59 Adjustable saddle, 3 Advance and retard, object of, 72 -, use of, 43, 45 Air intake, petrol spraying from, 104 -, leaks, 104, 132 -, lock, 133 -, vent in tank choked, 103 A.J.S. series, 1-27 Alining rear wheel, 149 -, sidecar, 151 All weather riding, 63 Aluminium cylinder head, 20 Amal carburettor, 10, 79, 129 Appeal, right of, 60 Approach, warning of, 32 Arrest, 59 Assembly of engine, 122 -, flywheel, 134 Atomization, 72, 75 Auto-Cycle Union, 35 Automobile Association and Motor Union, 35


BATTERY, 152 Big end, 8, 86 Bowden carburettor, 82 Brake adjustments 150 -, ratchet, 150 Brakes, 13, 26 Bush, small-end, fitting, 134 Buying new machine, 28 CABLE, high tension, defective, 101 -, ignition, broken, 102 Cables, control, defective, 103 Cam-ring, 78 Camshaft engine, 114 -, models, see Preface, 27


Carbon brush, defective, 101 -, deposits, 113 -, removing from engine, 117 Carborundum, 119 Carburettor, Amal, 79, 129 -, float punctured, 102 -, jet choked, 102 , principle of, 73-76 -, slides sticking, 103 -, troubles, 102 -, tuning. 129 "Certificate," insurance, 32 Chain, coupling up, 143 -, front, adjusting, 134 guard, removing, 142 -, magneto, adjustment, 128 -, rear, adjusting, 141 -, repairs, 143 Chains, care of, 143 Change speed lever, 39, 41 Changing gear, 44 Choked jet, 102 -, petrol pipe, 103 Cleaning the machine, 111 Clearance, valve, 111 Clothes for touring, 62 Club, joining, 34 Clubs— - Auto-Cycle Union, 35 - Automobile Association and Motor Union, 35 - Royal Automobile Club, 35 Clutch, 137, 143 -, attention to, 140 -, dismantling, 141 -, parts, 143 -, slip, 140 -, use of, 44


Coasting, 51 Combination, cornering on, 49 Competition model, 35 Competition riding, 151 Compression, absence of after valve grinding, 132 -, maintaining, 128


Page 156


Compression, poor, causes of, 105 -, stroke, 72 -, ratios, 17 Condenser, 78 -, broken down, 101 Connecting-rod bearings, 8 Connecting-rod, mounting on 9.90 h.p. engine, 22 Consumption, petrol, 62 -, oil, 62 Contact-breaker, periodical attention to, 123 -, points, bad condition of, 100 -, insulated, 100 -, loose, 100 -, rocker arm sticking 100 -, spring broken, 100 -, weak, 101 Continental rules of the road, 65 -, touring, 64 Controlling speed, 47 Controls, engine, 40 of the A.J.S., 41 Corner sign, 56 Cornering, 48 Corners and cross-roads, 48 Cost of garaging, 62 -, of licences, 611 -, of machine, 1, 61 Costs, running, 61 Countershaft gear, 40 Courtesy on road, 57 Crankcase, cleaning out, 123 - hot, 105 Crossed wires, 101 Cross-roads and corners, 48 Cruising speed, 47 Cush drive, 5 -, purpose of, 5

Cut-out, exhaust, 59 Cutting-in, 55 Cylinder, aluminium, 20 -, cleaning outside of, 121 -, head, removing, 115 -, removal of, 115 DANGEROUS corner sign, 56 Dangers, road, 54 Dazzle, 56

Decarbonizing engine, 113 Delivery of machine, 28 Depreciation, 61 Detachable head, removing, wheels, 4, 146 Dismantling clutch, 141 -, engine, 113 -, gear-box, 138 -, O.H.V. mechanism, 115 Distributor, 78 Draining crankcase, 123 -, tank. 123 Dress, choice of, 62 Drive, cush, 5 Driving, 30 -, careless, 54 -, dangerous, 54 -, hints, 52-54 -, in fog, 57 -, in traffic, 54 -, licence, 30

Drysump lubrication, 88

ELECTRIC sets, 2, 152 Endorsement of licence, 59 Engine, 3.49 h.p. S.V., 18 -, 3.49 h.p. O.H.V., 7-10 -, 4.98 h.p. O.H.V., 16 -, 9-90 h.p. S.V. twin, see Preface, 21 -, Big Port, 6 -, controls, 40 -, cooling, 47 -, decarbonizing, 113 -, elements of, 67 four-stroke cycle, 71 -, how it works, 67 -, lubrication, 37, 123 -, insufficient, 105 -, overhead camshaft, 114 -, overhead valve, 3, 9 -, procedure after starting. 44 -, reassembly, 122 -, revolutions, 42 -, running-in, 46 -, runs badly, 108 -, side-valve, 18-26 -, starting, 42 -, stops, 107, 108 -, testing, 128 -, timing, 128 Page 157 Engine troubles, 99-108 -, tuning for speed, 151 -, twin cylinder, synchronizing, 132 -, dismantling, 115 -, valve timings, 74 Excise licence, 29 Exhaust cut-out, 59 -, lifter, abuse of, 47 -, adjustment 122 -, noise, 7 -, stroke, 73 -, valve, burning of, 73 -, cleaning dirty, 132 -, colour of, 120 -, stuck open, 105 Expenses, 61 FAULTS, locating, 99 Firing stroke, 72 Float, carburettor punctured, 102 Flywheel, function of, 68 Flywheels, assembling, 134 Fog, 57 Footboards, 26 Footrests, pillion, 66 Forks, 146 ; adjustments to, 145 Four-stroke engine, elements of, 67-79 -, principle of, 70 Four-speed gear-box, 93 GARAGE fees, 62 Garaging, 62 Gauge, tyre, 46 -, alinement, 149 Gear changing, 45 -, for starting, 44 -, quadrant, 411 -, three-speed countershaft, 97 , timing, 23, 127 Gear-box and clutch, use of, 45 -, attention to, 134 -, dismantling 136 -, function of, 40 Gear ratios. See specifications in Chapter I Gears for hill climbs, 52 Gloves, 63 Gradients, ascending of, 51 Grease-gun lubrication, 121 Gudgeon pin bearing, loose, 105 -, removal of, 116 Guides, valve, 8 Gummed-up piston, 104 HAND signalling, 51 Handle-bar controls, 41 Handling petrol pipes, 133 Head, steering, play in, 145 Headgear, 63 Helmets, 63 High tension cable, defective, 101 -, magneto, 76 Hill climbing, 51 -, coasting down, 51 Horns, 33 Horse-power, 42 Horses, passing, 50 IGNITION advance. See specs, Chap. I -, cable broken, 102 -, timing, 124 -, troubles, 99 Illumination, law regarding, 59, 33, Induction stroke, 71 Inflation, tyre, 46 Insulation, magneto, broken down 101 Insurance, 31 -, certificate, 32 Intake, air, petrol spraying from, 104 International marks, 66 -, travelling passes, 64 Itineraries, 64 JET, choked, 102 -, level of petrol at, 75 -, pilot, 80, 84 -, wrong size, 102 Joints, making, 128 -, making washers for, 133 KICK-STARTER, using, 43 Knocking, 44 LAMPS, 33 -, maintenance of, 152 Leakage of high tension cable, 101


Page 158 Leakage, piston, 120, 105 -, plug valve cap and cylinder head, 128 -, valve, 105, 132 Leaving the machine, 60 Left, turning to, 50 Legal notes, 58 Loggings, 63 Level, petrol, 75 Incorrect, 103 Licence, driving, 30 endorsement of, 59 Lightweight models, 15, 18, Lighting-up time, 33 Locating faults, 99 Lubrication, engine, 37, 123 -, grease-gun, 121 -, insufficient, 105 -, magneto, 123 -, speedometer, 150 -, systems, mechanical, dry sump, 85-92 Luggage, 64 MAGNET, 77 Magnetic field, 77 Magnetism, magneto, loss of, 101 Magneto advance and retard, 40 -, care of, 123 -, chain adjustment, 128 -, contact-breaker, 124 -, drive, 10 -, insulation broken down, 101 -, lubrication, 123 -, magnetism, loss of, 101 -, principle of, 76 -, slip-ring, 78 -, timing, 124 -, slipped, 101 -, wrong, 102 -, twin, synchronizing, 132 Make and break, action of, 77 Maps, 64 Marks, international, 66 Mixture, weak, effect of, 73 NEEDLE valve float chamber, 75 Might riding, 56 Number plates, 32 -, rules regarding, 59 Nuts, stiff, removing, 133 OBSTRUCTION, 60 Oil consumption, 62 - sump, cleaning out, 123 - supply, adjusting, 37, 123 - to use, 12, 134 Oiling chains, 143 -, clutch, 141 Oily sparking plugs, 100 Overhauling, 109 Overhauls, types of, 109 Overhead valve clearance, 111 -, cylinder, removing, 115 -, engine, fuel for, 17 -, engines, 7-18 -, mechanism, dismantling, 115 -, parts of, 118 -, valves, extracting, 117 -, grinding in, 119 Overheating, causes of, 73 PAPER washers, making, 133 Passports, 64 Paste, grinding-in, 119 Petrol, 73 -, atomization, 75 -, level, 75 -, incorrect, 103 -, pipe, air lock in, 133 -, choked, 103 -, fractured, 133 -, caulking, 133 -, pipes, handling, 133 -, spraying from air intake, 104 -, storage, 60 -, tank, air vent choked, 103 -, water in, 102 Pillion riding, 52 Pilot jet, 80, 84 Pinking, 44 Piston, gummed-up, 104 -, leakage, 105, -, removal of, 116 ring slots, position of, 120 -, rings, examining and removing, 120 -, stuck, 105 -, seized, 104 Plates, clutch, 137, 141, 143 Plug, cleaning, 121 -, oily, 100


Page 159 Plug points, adjusting, 122 -, too far apart, 100 -, reach of, 122 -, sooted, 100 -, cleaning, 121 -, wet, 100 Plugs, sparking, buying, 62 Pocketed valves, 119 Policy, insurance, 31 Preignition, 44 Preliminaries, 28 Preliminary instruction, 36 Premiums, insurance, 31 Preparations for a run, 36 Pressure on compression, 72 -, tyre, 46 Primary drive, 5 Pump, oil, hand, 38 , mechanical, 37 Purchasing new machine, 28 RACING, 17, 151| Range of machines, 1-27 Rear wheel alinement, 149 -, detachable, 4, 146 -, removing, 145 Reassembly of engine, 122 Refacing valves, 120 Registration and tax, 29 -, book, 60 Reliability trials, 34 Retard and advance, object of, 72 -, use of, 43, 45 Revolutions, engine, 42 Riding, 36 Right, turning to, 50 Rings, piston, examining and removing. 120 position of slots, 120 stuck, 105 Risks, insuring against, 31 Road, animals on, 55 -, dangers, 54 "Road Prohibited" sign, 56 Roads, cross, 48 Rocker arm, magneto, sticking, 124 Rocker-box, dismantling, Royal Automobile Club, 35 Rules of road, continental, 65 Running costs, 61 -, in new engine, 46 Running in neutral, 51 SADDLE, adjustable, 3 -, tank, 2 Soiling machine, 61 Seized piston, 104 Shock-absorber, 5 Sidecar outfit, cornering on, 49 -, outfits, 27 -, wheel alinement, 15, 49 Side valve clearance, 111 -, detachable head, 20 -, engine, removing cylinder, 115 -, engines, A.J.S., 18-24 -, valves, removing, 116 Skidding, 55 Slides, carburettor, sticking, 103 Slip-ring, magneto, 78 Small-end bush, fitting, 134 Smoke from exhaust, 38 Sooted exhaust valves, cleaning, 132 Spare parts stockist, 28 Spares, what to carry, 64 Spark, testing for, 128 Sparking plug, see under "Plug" Specifications, 7-26 Speed, cruising, 47 -, limits, 55 -, limits, Continental, 65 -, method of controlling, 47 -, of big port, A.J.S., 6 -, piston, 17 -, safe, 48 -, tuning for, 151 Speedometer, 34 -, lubrication, 150 -, mounting, 2, 27 Spokes, loose, 151 Sporting models, 7-18 Starting hint, 151 Starting the engine, 42 Standing, leaving m.c., 60 Starting troubles, 106 Steering head, play in, 145 Sticking inlet valve, 105 Stop, order to, 59 -, signal to, 50 Straight ahead, signal to go, 53 Strokes and bores, 1


Page 160 Sturmey-Archer gear-box, 92 Summons, time limit for, 60 Sump, oil, cleaning out, 123 -, lubrication, 88 Synchronizing twin cylinder magneto, 132 TABLES - Cylinder bores and strokes, 1 - Engine refuses to start, 106 -, runs badly, 108 -, stops, 107 -, due to ignition, 108 - International marks, 66 Tanks, filling, 36 Tappet clearance, adjusting, 111 Tax, 28 Three-speed countershaft gear, 97 Time limit for summons, 60| Timing engine, 128 -, gear, 127 -, magneto, 124 -, incorrect, 102 -, slipped, 101 -, valve, 127 Touring, 62 -, abroad, 64 -, spares for, 64 Tours, planning, 64 Tracing troubles, 99 Tramlines and skids, 55 Trial riding, 34 Troubles, engine, 104 -, tables for tracing, 106-108 Truing wheels, 151 Tuning carburettor, 129-132 -, for speed, 131 Turning right or left, 50 Twin cylinder magneto, synchronizing, 132 "Two-fifty" model, 26 Tyre pressures, 46 -, inflation of, 46 -, mileage, 62 VALVE cap, tight, removing, 133 -, clearance, 111 -, wrong, 105 -, exhaust, stuck open, 105 -, extractor, 117, 119 -, inlet, sticking, 105 -, lifter adjustment 122 -, mechanism, overhead, 118 Valves, grinding in, 119 -, overhead, 8 -, pocketed, 120 -, removing, 116 -, timing diagram, 74 Vent, air, choked, 103 WASHERS, paper, making, 133 Warnings, police, 60 -, signs, 50 Water in petrol, 102 Wavy roads, 51 Weighing, machine, 29 Wheel bearings, care of, 149 -, roller, 149 -, front, removing, 159 -, rear, alining, 149 -, removing, 140 Wrong size jets, 102

PRINTED IN GREAT BRITAIN AT THE PITMAN PRESS, BATH. C3

ROB HARKNETT. 1 PARKFIELDS. ROYDON, HARLOW. ESSEX. CM195JA. TEL: 01279-792329